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Magitator for chemical industry

Magitator for chemical industry

Jongia’s latest development is a magnetic coupled mixer, the Magitator, especially designed for (fine) chemical processes where prevention of seal leakage and product contamination is a top priority. Its main feature is the hermetically closed and sealless shaft design. This kind of mixer can be operated in almost any chemical environment, including in processes where hydrosulfic acid, hydrofluoric acid, amines, isocyanides and NaOH are used.

Jongia’s Magitator, a magnetic coupled mixer, boasts a revolutionary and robust design, robustness being one of the hallmarks of the Jongia brand. Key elements in the design are its shaft rigidity, the ceramic bearing section and the novel magnetic coupling.
The rigidity of the shaft ensures the absolute minimum of vibration and its hermetically closed design guarantees that there will be no contact or contamination between the product in the vessel and the outside atmosphere. 
Furthermore a sealing system is eliminated from the design thanks to the innovative magnetic coupling.

Afbeelding: magitator newsletter achema

Chemical applications

The new and patented Magitator was especially developed for the chemical- and pharmaceutical industry, where companies have to deal with product contaminations, exothermic reactions and work with extremely aggressive products.


Afbeelding: magitator newsletter 2

The magitator can be used in processes involving low viscosity liquids such as the production of:

  • Alcohol derivates
  • Amides
  • Chlorine derivates
  • Aromatic hydrocarbons

The Magitator can be mounted as a side or bottom entry mixer. Depending on the process and product requirements a motor is selected from a power range of 0,5 – 10 kW.

All brands of Motor/gearbox drives can be supplied as well as explosion proof motors up to ATEX Zone 1. Although Jongia has a modulair design every Magitator will be custom made and dedicated to your process. 


Cleanability

FDA and EHEDG guidelines have been followed with the construction materials and design. The cleanability of the magitator is compliant with the most stringent CIP and SIP requirements.

Beyond the main features of closed shaft design the magitator is designed for a maintenance free operational life.

Furthermore there is:

  • no need for seal repairs
  • easy cleaning of the mixing element
  • easy separation of the motor and agitator, so

The Magitator cuts maintenance costs significantly!