Pharma & Personal Care
The accurate control of processes and attention to hygienic aspects are essential to mixing equipment that is used in the pharmaceutical industry.
Jongia has an extensive range of dynamic mixers which can be used in applications instead of sterile magnetic mixers. We have a wide variety of mixing elements available that offer a solution for every application in the pharmaceutical industry.
A few characteristics of Jongia’s mixing equipment with regard to pharmaceutical applications:
- Accurate process control.
- Efficient homogeneous mixing, preserving product integrity.
- The mixing systems can be sterilised and have been designed for CIP (Cleaning in Place).
Pharma & Personal Care Applications
Beyond Mixing: The Complete Pharmaceutical Solution
Mixing is a critical step — but pharmaceutical production demands more. As part of De Dietrich Process Systems, Jongia’s agitation technology is fully integrated into a complete process chain covering every stage of API and pharmaceutical manufacturing.
De Dietrich brings decades of expertise in filtration and drying, centrifugation, batch and continuous reaction, extraction, solid handling, and storage — all engineered to meet the strictest cGMP and GAMP standards. Whether you are scaling from kilo lab to pilot plant or running large-scale API production, De Dietrich provides the systems, the engineering, and the compliance documentation to support your entire process.
Where Jongia delivers precise, hygienic mixing, De Dietrich connects that step to everything before and after it — from reaction to final product isolation.
Mixing elements for Pharma & Personal Care
Versatile Propeller Mixer for Pharma & Personal Care
The Propeller is a key mixing element across pharmaceutical and personal care production, from medicines and blood plasma to creams, lotions, and toothpaste. Its axial flow maintains homogeneity, prevents settling of actives and excipients, and ensures consistent ingredient distribution. GMP-compatible and energy-efficient, it adapts to varying viscosities across the full spectrum of pharma and personal care applications.
High-Efficiency Hydroprop for Pharma & Personal Care Plants
The Hydroprop delivers outstanding pumping capacity with minimal energy input, making it ideal for large pharmaceutical and personal care processing vessels. It ensures complete tank turnover, eliminates temperature gradients, and keeps APIs, excipients, and cosmetic ingredients in a stable, homogeneous state. Its streamlined design supports continuous, high-volume production while meeting the strict hygiene and GMP standards of the sector.
Robust Flatblade Turbine for Pharma & Personal Care
The Flatblade turbine generates strong radial flow and turbulence, making it suitable for intensive pharmaceutical and personal care applications such as toothpaste production and cream dispersion. It breaks up agglomerates, disperses solid additives, and homogenizes viscous formulations across the sector. Its rugged construction handles the mechanical demands of industrial-scale pharma and personal care manufacturing.
Efficient Jet Mixer for Pharma & Personal Care Production
The Jet Mixer uses a high-velocity liquid jet to achieve rapid blending in pharmaceutical and personal care processing without mechanical shear. It excels in liquid-phase vessels where fast, gentle homogenization of APIs, solvents, and cosmetic bases is required with minimal foaming. Its simple, seal-free geometry integrates easily into GMP environments and is straightforward to clean and validate.
High-Flow Hydrofoil for Pharma & Personal Care Vessels
The Hydrofoil generates high-volume axial flow, making it a powerful solution for large pharmaceutical and personal care processing vessels. It prevents thermal stratification and keeps APIs, excipients, and cosmetic ingredients in steady motion with minimal turbulence, protecting sensitive actives. Its optimized blade profile converts drive power into fluid motion efficiently, supporting consistent homogenization across the sector.
Reinforced Hydrofoil Pin for Pharma & Personal Care
The Hydrofoil Pin combines proven hydrofoil performance with reinforced pins for higher-viscosity pharmaceutical and personal care formulations such as thick creams, pastes, and high-solids suspensions. Its structural design handles demanding zones where standard impellers may struggle, delivering reliable mixing throughout the batch. The preferred choice wherever high-flow mixing must withstand challenging viscous conditions in the sector.
Reliable Axial Flow Turbine for Pharma & Personal Care
The Axial Flow Turbine is a dependable all-rounder across pharmaceutical and personal care production, ensuring even distribution of heat and additives throughout processing vessels. It prevents stagnant zones and keeps APIs, excipients, and personal care ingredients in consistent motion across the vessel. Its robust, GMP-compatible design makes it a go-to choice for stable, continuous operation across the pharma and personal care sector.
Heavy-Duty Welded Turbine for Pharma & Personal Care Plants
Built for maximum durability in continuous pharmaceutical and personal care production, this welded turbine eliminates bolted connections for superior mechanical integrity and easier hygienic cleaning. Its smooth, crevice-free profile simplifies CIP and SIP procedures and supports GMP compliance. The preferred choice for industrial-scale pharma and personal care operations demanding long service intervals and validated performance.
Axial Flow Turbine Pin for Pharma & Personal Care
Adapted for pharmaceutical and personal care processes involving high-solids or viscous formulations, this turbine uses reinforced pins to cut through thick pastes and particulate-rich suspensions. It maintains an effective mixing zone even when formulation composition varies between batches, supporting GMP-compliant homogeneity. An essential element for facilities handling demanding substrates across pharma and personal care production.
Anchor Mixer for High-Viscosity Pharma & Personal Care
The Anchor mixer is designed for the most viscous stages of pharmaceutical and personal care production, where creams, gels, toothpaste, and thick formulations build up on the vessel walls. Its close-clearance blades sweep the walls continuously, promoting uniform heat transfer and preventing fouling. The ideal solution wherever intensive wall-to-wall homogenization is required in hygienic pharma and personal care environments.
U-Z Turbine for Thorough Pharma & Personal Care Blending
The U-Z Turbine combines strong axial flow with a geometry tailored to the requirements of pharmaceutical and personal care production. It ensures complete homogenization of APIs, excipients, and cosmetic ingredients while keeping shear forces controlled and sensitive actives intact. A versatile solution for processors who need consistent blending across varying batch sizes and formulation viscosities.
Ribbon Mixer for Intensive Pharma & Personal Care Blending
The Ribbon mixer is built for the most demanding high-viscosity stages of pharma and personal care production, from toothpaste manufacturing to thick cream and gel formulations. Its double-helical design ensures thorough blending of actives and excipients even at extreme viscosities. A critical element for producing pharma and personal care products with perfectly uniform properties and batch-to-batch consistency.
High-Shear Sawblade for Pharma & Personal Care Dispersion
The Sawblade disperser generates the extreme shear forces required to break down agglomerates and solid additives in pharmaceutical and personal care production. It produces fine, homogeneous dispersions of APIs, pigments, and active ingredients, a step vital for consistent product quality. Essential in applications from toothpaste manufacturing to cream and lotion production where fine particle distribution determines quality.
Counter Rotating Mixer for Complex Pharma & Personal Care
For high-viscosity stages of pharma and personal care production, the Counter Rotating Mixer provides intensive homogenization through two impellers turning in opposite directions. It eliminates dead zones and creates a highly turbulent environment that fully blends even the most demanding formulations, from toothpaste to pharmaceutical gels. The ultimate solution where standard impellers fall short in pharma and personal care processing.
In-line Mixer for Continuous Pharma & Personal Care Production
The In-line Mixer blends product as it flows through the pipeline, ideal for continuous pharmaceutical and personal care production stages. It delivers fast, reproducible homogenization of APIs, excipients, and cosmetic ingredients without the need for an additional batch vessel. A compact, hygienic solution that reduces footprint while maintaining consistent quality and GMP compliance in high-throughput operations.
Conical Helix Mixer for Pharma & Personal Care Production
The Conical Helix Mixer is engineered for the most demanding high-viscosity stages of pharma and personal care production, from toothpaste and thick gels to dense pharmaceutical formulations. Its helical geometry lifts product from bottom to top, ensuring full batch circulation even when viscosity is at its most severe. An ideal solution for thick, sticky pharma and personal care products that resist conventional impellers.
Contact our specialized team for all your questions
Sales Director
Tom Pruymboom
Area Sales Manager
Teun van der Spek
Application Engineer
Sijko van der Veen
Frequently Asked Questions
What are the main features of Jongia's mixing equipment for the pharmaceutical industry?
Jongia’s mixing equipment offers accurate process control and efficient homogeneous mixing while preserving product integrity. The systems are designed for CIP (Cleaning in Place) and can be sterilized, making them suitable for pharmaceutical applications.
How does Jongia ensure hygiene in its mixing processes?
Jongia emphasizes hygienic design in its mixing equipment. The systems can be sterilized and include CIP capabilities, ensuring that hygiene is maintained throughout the mixing process, which is crucial in the pharmaceutical industry.
Can Jongia's mixers be used in place of magnetic mixers?
Yes, Jongia provides a range of dynamic mixers that can serve as alternatives to sterile magnetic mixers. This variety allows for flexibility depending on the specific needs of pharmaceutical applications and processes.
What types of mixing elements does Jongia offer?
Jongia has a wide variety of mixing elements designed for various applications in the pharmaceutical industry. This diverse selection ensures that every specific mixing requirement can be effectively met with the appropriate equipment.
Why is accurate control important in pharmaceutical mixing?
Accurate control is essential in pharmaceutical mixing to ensure product quality and safety. It allows for precise ingredient combinations and consistency, which are critical factors in producing effective and reliable pharmaceutical products.
