Bio-based & Environmental
Applications
Small, medium or large capacity tanks used in the Renewable Energy industry such as for digesters require tailor made agitators to mix, keep the content homogeneous, prevent floating layer/foam and minimize settling of solids. Jongia offers customers in the Biogas, Waste Water and Renewable Energy industry the best mixing solutions: maximum performance with lowest TCO (Total Cost of Ownership).
Jongia’s mixing equipment is ideally suited for use in applications in the Renewable Energy industry.
We aim for maximum performance at lowest TCO
Top entry agitators for Digester process, are equipped with a unique reststirrer concept which minimizes settling of solids to an absolute minimum and generates more biogas compared to the solution of other suppliers.
For side entry agitators, to prevent product loss and contamination of the surroundings due to seal leakage, we succeeded in the design of a robust and reliable triple seal.
Besides, our well experienced process engineers provide expertise in reports and characteristics on product samples (for example sludge/digestate), or provide you CFD analyses made by an independent consultant company.
Also we provide process guarantees that can be validated by yourself or via an independent consulting company you choose!
Mixing elements for Bio-based & Environmental industries
Versatile Propeller Mixer for Bio-Based Applications
The Propeller is a key mixing element across bio-based environmental processes, from ethanol fermentation to biodiesel synthesis. Its axial flow maintains homogeneity, prevents solids from settling, and ensures consistent nutrient and catalyst distribution. This energy-efficient and robust mixer adapts to varying substrate viscosities throughout every stage of production.
High-Capacity Hydroprop for Bio-Based Production
The Hydroprop delivers outstanding pumping capacity with minimal energy consumption, making it ideal for large-scale bio-based facilities. It ensures complete tank turnover, prevents temperature gradients, and supports stable continuous operation across fermentation and reaction vessels. Its efficient design reduces operational costs while maintaining the high-flow conditions essential for biofuel production.
Robust Flatblade Turbine for Bio-Based Processing
The Flatblade turbine delivers high shear and turbulence, making it essential for intensive bio-based applications. It breaks down organic clusters, disperses fiber bundles, and homogenizes thick substrates across biogas, moulded fiber, and wastewater treatment processes. Its robust design handles the demanding mechanical conditions of industrial-scale bio-based production with ease.
Advanced Biofoil for Gentle Bio-Based Mixing
The Biofoil is a high-performance mixing element for bio-based processes where sensitive biological cultures must be protected. It generates massive flow with very low shear forces, safeguarding microorganisms in wastewater treatment and biogas digesters while ensuring thorough substrate mixing. It is the ideal choice wherever high turnover rates must be balanced with gentle agitation.
High-Flow Hydrofoil for Bio-Based Reactors
The Hydrofoil generates high-volume axial flow, making it a powerful solution for large bio-based reactors. It prevents thermal stratification and ensures stable process conditions by maintaining constant tank turnover. Its optimized blade profile converts power into fluid motion with minimal turbulence, supporting consistent homogenization of biofuels and sustainable feedstocks.
Reinforced Hydrofoil Pin for Challenging Bio-Based Substrates
The Hydrofoil Pin combines proven hydrofoil performance with added structural reinforcement for high-viscosity and high-solids bio-based substrates. Its “Pin” design provides extra mechanical integrity in demanding process zones, ensuring reliable and uninterrupted mixing when handling heavy agricultural feedstocks or difficult raw materials.
Reliable Axial Flow Turbine for Bio-Based Processes
The Axial Flow Turbine is a dependable all-rounder for bio-based environmental applications. It ensures uniform distribution of heat, nutrients, and catalysts across reaction vessels, preventing hot spots and process inconsistencies. Its cost-effective and robust design supports stable performance from feedstock preparation through to final conversion stages.
Heavy-Duty Welded Turbine for Bio-Based Industrial Plants
Built for maximum durability in continuous bio-based operations, this welded turbine eliminates bolted connections to deliver superior mechanical integrity and reduced maintenance requirements. Its resistance to material buildup makes it the preferred choice for industrial biofuel plants demanding long service intervals and consistent performance under heavy-duty conditions.
Axial Flow Turbine Pin for Fibrous Bio-Based Feedstocks
Adapted for bio-based processes involving fibrous or thick materials, this turbine features reinforced pins that cut through heavy crusts and prevent fiber wrap-around on the impeller. It maintains an efficient mixing zone even with variable feedstock quality, making it essential for sustainable production facilities processing raw agricultural inputs.
Radial Flow Turbine for Intensive Bio-Based Mixing
The Radial Flow Turbine provides powerful radial agitation, making it suited for processes requiring intense mixing and high shear. Across bio-based environmental applications it ensures thorough homogenization of viscous or reactive mixtures, preventing phase separation and promoting efficient chemical and biological reactions throughout the vessel.
Counterflow Turbine for Complex Bio-Based Homogenization
The Counterflow Turbine creates opposing flow patterns that deliver superior homogenization in challenging bio-based processes. It prevents the formation of dead zones in reactors and ensures all components are thoroughly mixed, making it essential for high-viscosity applications such as biopolymer production and advanced fermentation processes where consistent results are critical.
Hermetic Magnetic Mixer for Safe Bio-Based Processing
The Magnetic Mixer provides a completely sealed mixing process, making it the preferred choice for bio-based applications involving hazardous, corrosive, or volatile substances. By eliminating mechanical seals, it prevents leaks and ensures maximum safety and product purity. It is the ultimate solution for zero-leakage requirements across sensitive bio-based environmental processes.
Frequently Asked Questions
What types of mixers does Jongia offer for the Renewable Energy industry?
Jongia offers tailored agitators for small, medium, and large capacity tanks in the Renewable Energy sector. These mixers are specifically designed to ensure homogeneous content, prevent floating layers, minimize foam, and reduce solid settlement, providing optimal performance and lower TCO.
What are the benefits of Jongia's top entry agitators?
Jongia’s top entry agitators feature a unique reststirrer concept that minimizes solid settlement and enhances biogas production. This design effectively increases efficiency compared to other suppliers’ solutions, ensuring more effective mixing and mixing stability within digesters.
How does Jongia prevent product loss with side entry agitators?
To prevent product loss and contamination, Jongia’s side entry agitators are designed with a robust and reliable triple seal. This innovative design minimizes seal leakage, thus safeguarding both the product and the surrounding environment during operations.
What type of support does Jongia provide for product analysis?
Jongia’s experienced process engineers offer comprehensive support, including expertise in product characteristics and reporting, as well as CFD analyses conducted by an independent consultant. This thorough support ensures optimal mixer performance tailored to specific product needs.
Can Jongia provide process guarantees?
Yes, Jongia offers process guarantees that can be validated either by the client or through an independent consulting firm. This ensures confidence in the equipment’s performance and enhances customer satisfaction.
Bio-Based Industry Contacts
Contact our specialized team for all your questions
Tom Pruymboom
Sales Director
Area Worldwide
Jan Siert Tjeerdsma
Project Manager
Technical Specialist
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