Chemical
Many years of experience enable Jongia to meet the stringent requirements of the chemical industry. Our mixers can be fitted with a variety of seals and special class E-motors to meet the very strict safety standards which often come with applications in the chemical industry.
Jongia’s stirring and mixing equipment comply with extreme criteria concerning emission values, shaft alignment tolerances and rotational accuracy.
Proper mixer selection is vital to process optimisation, for that you can rely on our experienced staff of engineers and process technologists.
Our innovative side entry magnetic driven mixer, the Magitator, is very suitable for the Beverage industry due to its sealless design. Hermetically tight vessels promote hygiene and since there is no seal the risk of contamination is eliminated.
Chemical Applications
Mixing elements for Chemical & Petrochemical
High-Performance Propeller for Chemical Processing
The Propeller is a versatile mixing element for the chemical industry, ideal for low-viscosity blending and maintaining solids in suspension. Its axial flow ensures rapid homogenization and efficient heat transfer. Built for durability, it handles various chemical substrates while maintaining high energy efficiency in continuous industrial operations.
Energy-Efficient Hydroprop for Petrochemical Applications
The Hydroprop is designed for large-scale petrochemical mixing where massive liquid movement is required at minimal power consumption. Its high-efficiency axial flow profile optimizes tank turnover and prevents temperature gradients. This element is perfect for long-term blending processes where operational costs and reliable performance are top priorities.
Universal Axial Flow Turbine for Petrochemical Plants
The Axial Flow Turbine is a robust all-rounder for chemical reactors, providing strong axial flow for effective heat and mass transfer. It ensures uniform distribution of catalysts and prevents stagnant zones. Its durable construction is engineered to withstand the demanding conditions and corrosive environments often found in petrochemical processing.
Heavy-Duty Welded Turbine for Chemical Reactors
This welded version of the Axial Flow Turbine offers maximum structural integrity by eliminating bolted connections. The smooth profile resists material buildup and simplifies cleaning, making it ideal for hazardous or corrosive chemical environments. It provides long-term reliability for industrial processes requiring continuous operation and high mechanical strength.
Pin-Reinforced Turbine for Heavy Chemical Substrates
Specifically adapted for fiber-rich biogas processes, this turbine features reinforced “Pins” to cut through thick crusts. It prevents long fibers from wrapping around the impeller, ensuring efficiency even with varying substrate quality. It is particularly effective at preventing floating scum layers that can hinder overall plant efficiency.
Radial Flow Turbine for Intensive Gas Dispersion
The Axial Flow Turbine Pin is specifically adapted for petrochemical processes involving high solids or fibrous additives. The reinforced “Pins” provide extra durability to cut through dense materials and prevent clogs. This element ensures efficient homogenization and reliable performance even when handling variable or heavy industrial substrates.
Standard Rushton Turbine for Chemical Gas Induction
The Rushton Turbine is the industry standard for high-shear gas-liquid applications in petrochemical reactors. It provides excellent gas dispersion and high power input for demanding chemical syntheses. Its design is optimized for maximum mass transfer, making it the preferred choice for hydrogenation and other gas-intensive industrial processes.
Concave Turbine for Efficient Gas Mixing
The Concave Turbine is an advanced version of the Rushton design, offering improved gas handling capacity in chemical reactors. Its concave blades prevent gas flooding and ensure consistent power draw even at high gas rates. This makes it ideal for complex petrochemical processes where stable gas-liquid interaction is paramount.
Counter Rotating Mixer for High-Viscosity Chemicals
For complex petrochemical products with high viscosity, the Counter Rotating Mixer provides intensive homogenization. By using two impellers rotating in opposite directions, it eliminates dead zones and creates a highly turbulent mixing environment. This is the ultimate solution for blending polymers, rubbers, or thick chemical pastes.
High-Shear Dispersion Turbine for Paint & Coatings
The Dispersion Turbine is engineered for the chemical industry to break down agglomerates and ensure fine particle distribution. It generates the high shear forces necessary for creating stable emulsions and dispersions. This element is critical for producing high-quality paints, coatings, and chemical additives with a uniform texture.
Hermetic Magnetic Mixer for Hazardous Chemicals
The Magnetic Mixer provides a completely sealed mixing environment, making it perfect for volatile or toxic petrochemicals. By utilizing a magnetic drive instead of mechanical seals, it eliminates the risk of leakage and contamination. This ensures maximum safety and process purity in high-risk chemical manufacturing environments.
Frequently Asked Questions
What experience does Jongia have in the chemical industry?
Jongia has many years of experience serving the chemical industry, allowing them to meet stringent safety standards. We offer mixers with various seals and special class E-motors, ensuring compliance with strict safety requirements for chemical applications.
What types of mixers does Jongia offer for chemical applications?
Jongia provides stirring and mixing equipment designed to meet extreme criteria concerning emission values, shaft alignment tolerances, and rotational accuracy, tailored specifically for the chemical industry.
How does Jongia ensure process optimization for mixer selection?
Jongia emphasizes the importance of proper mixer selection for process optimization. We rely on our team of experienced engineers and process technologists to guide customers in selecting the right mixing solutions.
What innovations does Jongia offer in mixer designs?
Jongia’s Magitator is an innovative side-entry magnetic driven mixer, ideal for the beverage industry. Its sealless design promotes hygiene and eliminates contamination risks, making it a suitable choice for sensitive applications.
How does Jongia support the petrochemical industry?
Jongia’s mixers address key challenges in the petrochemical industry, such as BS&W management and heat transfer. Our team employs CFD analysis for effective tank mixing solutions, enhancing blending times and efficiency for fuel oils and other petrochemical products.
Chemical Industry Contacts
Contact our specialized team for all your questions
Tom Pruymboom
Sales Director
Area Worldwide
Bart Brouwer
International Sales Manager
Area Worldwide
Jan Siert Tjeerdsma
Project Manager
Technical Specialist
Petrochemical
The petrochemical industry starts often with the storage of crude oil, waiting to be refined and processed. With the storage of the crude oil customers have to deal with BS&W (Basic Sediment & Water), heat transfer and homogenization issues. Jongia engineers have developed side entry mixers for these applications based on CFD (Computational Fluid Dynamics) analysis and know-how, resulting in the most effective and efficient induced flow in the tank.
Jongia engineers are able to calculate on blending time and tank cycles for additives on fuel oils, kerosenes and diesels. Given the current global energy transition these types of fuels are getting more and more important for the industry as well as for the end users.
Maximum performance at minimum power input
Further downstream where these products are being refined and processed to petrochemicals, Jongia has a lot of reference projects in monomers and polymers. From low viscous premix slurries to high viscous polymers in high pressure reactors, Jongia will design the most effective mixing element for best performance. Anchor type low speed mixing element will be challenged by a CRM geometry to gain the maximum output. In line dynamic mixing in Butyl-rubber process streams have been designed by our engineers for the most effective particle size (microns).
Jongia’s empiric know-how and theoretical knowledge results in the maximum performance and output of your process, based on the fact that we also make a cross reference on different technologies in another industry processes.
Petrochemical Industry Contacts
Contact our specialized team for all your questions
Tom Pruymboom
Sales Director
Area Worldwide
Jan Siert Tjeerdsma
Project Manager
Technical Specialist
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